The DeWalt DW735 Manual is your essential resource for setting up, operating, and maintaining your 12-1/2″ Heavy Duty Portable Thickness Planer․ This comprehensive guide provides detailed instructions, safety tips, and operational insights to ensure you get the most out of your planer while staying safe․
1․1 Overview of the DeWalt DW735 Planer
The DeWalt DW735 is a 12-1/2″ heavy-duty portable thickness planer designed for precise and efficient wood planing․ It features a powerful 15 Amp motor, a three-knife cutter head, and two-speed operation for optimal performance․ The planer offers a cutting width of 330 mm and a maximum cutting depth of 3 mm, making it ideal for handling various wood types and thicknesses․ Its compact design and portability suit both professional workshops and DIY projects, ensuring smooth finishes with minimal noise and vibration․
1․2 Importance of Reading the Manual
Reading the DeWalt DW735 manual is crucial for safe and effective operation․ It provides essential safety warnings, setup instructions, and maintenance tips to prevent accidents and ensure optimal performance․ The manual outlines proper techniques for handling the planer, reducing the risk of injury and damage to the tool․ Understanding the features, such as the two-speed operation and cutter head, helps you achieve professional-grade results․ Additionally, the manual covers troubleshooting and warranty information, making it an invaluable resource for both beginners and experienced users․ Always prioritize safety and efficiency by following the guidelines provided․
1․3 How to Use the Manual Effectively
Using the DeWalt DW735 manual effectively begins with a thorough review of all sections․ Start by familiarizing yourself with safety guidelines to ensure safe operation․ Next, follow the step-by-step setup instructions to correctly assemble and install the planer․ Refer to the technical specifications and operating procedures for optimal performance․ Pay attention to maintenance tips, such as cleaning and replacing cutter knives, to extend the tool’s lifespan․ For troubleshooting, use the manual to identify and resolve common issues․ Always keep the manual handy for quick reference, and update your knowledge with any additional resources provided by DeWalt․
Key Features of the DeWalt DW735 Planer
The DeWalt DW735 Planer features a robust design with a powerful motor, a three-knife cutter head, and two-speed operation, ensuring efficient handling of various wood types and thicknesses․
2․1 Technical Specifications
The DeWalt DW735 Planer is equipped with a powerful 1800W motor, operating at 10,000 RPM, ensuring efficient performance․ It features a maximum cutting width of 330mm and a thickness capacity of 152mm, with a cutting depth of up to 3mm․ The planer offers two feed speeds: 4․3m/min and 7․0m/min, allowing for adaptable material handling․ Its three-knife cutter head delivers a smooth finish while minimizing noise and vibration․ Designed for portability and durability, the DW735 is ideal for both professional and DIY woodworking projects, combining precision and power for consistent results․
2․2 Design and Build Quality
The DeWalt DW735 Planer features a robust and durable design, built with high-quality materials for long-lasting performance․ Its heavy-duty construction ensures stability during operation, while the foldable tables enhance portability and convenience․ The planer includes a three-knife cutter head, designed for smooth finishes and reduced vibration․ The ergonomic design allows for easy handling and setup, making it user-friendly for both professionals and DIY enthusiasts․ With a focus on reliability and precision, the DW735 is engineered to withstand demanding woodworking tasks while maintaining consistent results․ Its compact yet sturdy build makes it ideal for workshops and job sites alike․
2․3 Two-Speed Operation
The DeWalt DW735 Planer offers a convenient two-speed operation, allowing users to customize their planing experience based on material type and desired finish․ The first speed setting operates at 4․3 meters per minute, ideal for finer finishes on hardwoods․ The second speed setting, at 7․0 meters per minute, is suited for rapid material removal, making it perfect for softwoods or thicker stock․ This dual-speed feature enhances versatility, enabling precise control over the planing process․ The ability to switch between speeds ensures optimal performance across various woodworking applications, catering to both precision and efficiency needs․
Safety Guidelines
Always wear eye protection and a dust mask when operating․ Keep hands away from the cutter head․ Never clear clogs or perform repairs while the planer is running․
3․1 General Safety Precautions
Always wear safety glasses and a dust mask when operating the planer․ Ensure loose clothing and long hair are tied back․ Keep children and pets away from the work area․ Avoid wearing jewelry that could get caught in moving parts․ Maintain a clean and well-lit workspace to prevent accidents․ Never operate the planer while tired or under the influence of drugs or alcohol․ Ensure the power cord is in good condition and avoid overreaching․ Keep hands and fingers away from the cutter head during operation․ Properly secure the material before planing to avoid kickback or loss of control․
3․2 Specific Safety Instructions for the DW735
Before operating the DeWalt DW735, ensure the cutter knives are securely mounted as described in the manual․ Avoid clearing clogs, replacing knives, or performing repairs while the planer is powered on․ Keep hands away from the underside of the cutter head carriage․ Use the provided handles for transporting the planer to prevent accidental start-ups․ Always disconnect the power cord before performing maintenance or adjustments․ Never operate the planer near flammable materials or in areas with poor ventilation․ Follow all safety guidelines outlined in the manual to minimize risks and ensure safe operation․
3․3 Personal Protective Equipment (PPE)
Always wear appropriate PPE when operating the DeWalt DW735 planer to protect yourself from potential hazards․ Safety glasses or goggles are essential to shield your eyes from flying wood debris․ A dust mask is recommended to prevent inhaling wood particles․ Hearing protection, such as earplugs, is also advised due to the planer’s high operational noise․ Avoid loose clothing or jewelry that could get caught in moving parts․ Steel-toe shoes and gloves provide additional protection, though ensure gloves do not impair your grip or control․ Proper PPE ensures a safer and more controlled woodworking experience․
Setting Up and Installing the Planer
Begin by carefully unboxing and inspecting the DeWalt DW735 planer for any damage․ Follow the manual’s assembly instructions to ensure all parts are correctly installed․ Adjust the planer according to the guidelines to achieve optimal performance and accuracy․ Proper setup is crucial for safe and efficient operation․
4․1 Unboxing and Initial Inspection
Start by carefully unboxing the DeWalt DW735 planer and inspecting all components for damage or defects․ Ensure all accessories, such as the dust hood and tables, are included․ Check for any signs of shipping damage, like dents or scratches, and verify that the cutter head and knives are properly secured․ Before proceeding, clean the planer to remove any packaging residue․ Familiarize yourself with the parts and their locations as outlined in the manual․ This step ensures everything is in order and ready for assembly and use․
4․2 Assembly and Installation Steps
Begin by attaching the planer tables according to the manual’s instructions․ Adjust the tables to ensure proper alignment and secure them tightly․ Next, install the dust hood to facilitate efficient dust collection․ Align the tables with the planer body for even planing and tighten all bolts firmly․ Plug in the planer and test its operation to ensure everything functions smoothly․ Refer to the manual for specific torque settings and assembly details to avoid errors․ Proper assembly is crucial for optimal performance and safety․
4․3 Adjusting the Planer for Optimal Performance
Adjust the planer tables to ensure they are level and properly aligned with the cutter head․ Tighten all table bolts securely to prevent movement during operation․ Set the cutter head at the correct height for your material thickness, ensuring even contact․ Check and align the feed rollers for consistent material movement․ Refer to the manual for specific torque settings and adjustment procedures․ Test the planer with scrap wood to ensure proper function and make fine adjustments as needed․ Proper alignment and adjustment are critical for achieving smooth, even results and minimizing snipe․
Operating the DeWalt DW735 Planer
Operate the planer by feeding material evenly, using the two-speed function for efficiency․ Always wear safety gear and ensure proper alignment for smooth results․
5․1 Preparing the Material for Planing
Before planing, ensure your material is properly prepared․ Check for nails, screws, or metal objects that could damage the cutter knives․ Inspect for warping or loose knots that might affect planing accuracy․ Cut the material to the desired size using a saw or other tools․ Sand rough edges to prevent splintering during the planing process․ Use a tape measure and square to ensure accurate dimensions․ Remove any debris or dust from the surface to achieve a smooth finish․ Proper preparation ensures safe and efficient planing with the DeWalt DW735․
5․2 Basic Planing Techniques
Start by feeding the material evenly through the planer, maintaining consistent pressure․ Use the two-speed feature to optimize performance for different wood types․ Keep the material flat and aligned with the table․ Avoid applying excessive force, as this can cause uneven results․ Use push sticks or rollers for better control, especially with narrower boards․ Always plan in the direction of the wood grain to prevent tear-outs․ Keep loose clothing tied back and avoid overreaching․ Ensure the planer is set to the correct thickness before starting․ Follow these techniques for smooth, professional-grade finishes with your DeWalt DW735 planer․
5․3 Handling Different Wood Types and Thicknesses
Adjust the feed speed based on wood type and thickness for optimal results․ Softer woods may require a slower speed to prevent tear-outs, while harder woods can handle higher speeds․ For thicker materials, make multiple passes, gradually reducing the thickness to avoid overloading the planer․ Always maintain consistent pressure and alignment to ensure even planing․ Use the two-speed feature to tailor performance for varying wood densities․ Check for knots or imperfections beforehand to avoid damage․ This approach ensures smooth, precise results across different wood types and thicknesses, maximizing the versatility of your DeWalt DW735 planer․
Maintenance and Upkeep
Regularly clean the planer, replacing cutter knives and lubricating moving parts to ensure smooth operation․ Follow the manual’s guidelines for servicing and inspections to maintain performance․
6․1 Cleaning the Planer
Cleaning the DeWalt DW735 planer is essential for maintaining its performance and longevity․ Start by turning off and unplugging the unit to ensure safety․ Use a soft brush or cloth to remove dust and debris from the cutter head, tables, and rollers․ Avoid using harsh chemicals or abrasive materials that could damage the finish․ Regularly inspect and clean the dust collection ports to prevent clogs․ For tougher residue, dampen a cloth with water, but ensure all components are dry before operation․ A clean planer ensures accurate results and reduces wear on moving parts․ Always follow manual guidelines for specific cleaning instructions․
6․2 Replacing the Cutter Knives
Replacing the cutter knives on your DeWalt DW735 planer is crucial for maintaining optimal performance․ Ensure the unit is unplugged before starting․ Wear gloves and safety glasses for protection․ Remove the old knives by taking out the mounting bolts, then inspect the cutter head for debris․ Install the new knives, ensuring they are securely fastened with the provided bolts․ Tighten the bolts in the recommended sequence to avoid uneven pressure․ Reassemble the planer and test it on scrap wood to ensure proper operation․ Always refer to the manual for specific torque values and knife alignment instructions to guarantee accuracy and safety․
6․3 Lubricating Moving Parts
Lubricating the moving parts of your DeWalt DW735 planer is essential for smooth operation and longevity․ Regularly inspect the bearings, gears, and pivot points for wear or dryness․ Use a high-quality machine grease suitable for woodworking equipment․ Apply a small amount to each moving part, ensuring even coverage without over-lubricating․ Wipe off any excess grease to prevent dust buildup․ Lubricate every 50 hours of use or as needed․ Always unplug the planer before performing maintenance․ Proper lubrication reduces friction, minimizes noise, and prevents premature wear on critical components․ Refer to the manual for specific lubrication points and recommendations․
Troubleshooting Common Issues
Identify and address common problems like vibration, noise, or uneven planing․ Check knife alignment, belt tension, and lubrication․ Refer to the manual for specific solutions and safety guidelines․
7․1 Identifying and Solving Common Problems
Common issues with the DeWalt DW735 Planer include uneven planing, excessive noise, or vibration․ Check for misaligned cutter knives, worn-out belts, or insufficient lubrication․ Ensure the planer is properly assembled and maintained․ Refer to the manual for troubleshooting steps, such as tightening loose parts or replacing damaged components․ Addressing these issues promptly can prevent further damage and ensure optimal performance․ Always follow safety guidelines when performing repairs or adjustments to avoid accidents․
7․2 Adjusting the Planer for Better Results
For optimal performance, regularly adjust the DeWalt DW735 Planer․ Check and tighten all bolts and screws, especially around the cutter head and table․ Ensure the tables are aligned and level to prevent uneven planing․ Lubricate moving parts as specified in the manual to maintain smooth operation․ Adjust the cutter knives for proper alignment and sharpness․ Refer to the manual for detailed steps on calibration and fine-tuning․ Proper adjustments will enhance accuracy, reduce vibration, and extend the tool’s lifespan․ Always follow safety guidelines during adjustments to avoid accidents․
7․3 When to Contact a Professional
If you encounter issues beyond basic troubleshooting, such as severe mechanical damage or complex electrical problems, consult a professional․ This ensures safety and prevents further damage․ Contact authorized DeWalt service centers for genuine parts and expert repairs․ Avoid attempting repairs beyond your expertise, as this could void the warranty or cause accidents․ Professional assistance is also recommended for major upgrades or unfamiliar adjustments․ Always prioritize safety and efficiency by seeking help when needed․ Refer to the manual for guidance on when professional intervention is necessary․ This ensures optimal performance and longevity of your DW735 planer․
Accessories and Upgrades
Explore compatible accessories like helical cutterheads, dust collection systems, and PPE to enhance your DW735 planer’s performance and safety․ Upgrades can improve efficiency and results significantly․
8․1 Recommended Accessories for the DW735
Enhance your DW735 planer’s functionality with essential accessories․ A dust collection system is crucial for maintaining a clean workspace and optimizing tool efficiency․ Consider upgrading to a helical cutterhead for smoother finishes and reduced noise․ Additional accessories like push blocks, roller stands, and precision clamps can improve material handling and accuracy․ Safety gear, such as eye protection and a dust mask, is vital for protecting yourself during operation․ These accessories ensure better performance, safety, and overall satisfaction with your DW735 planer․
8․2 Upgrading the Cutter Head
Upgrading the cutter head on your DW735 planer can significantly enhance performance and finish quality․ A helical cutterhead is a popular upgrade, offering smoother cuts, reduced vibration, and quieter operation․ This upgrade is ideal for professionals seeking superior results․ Installation requires careful alignment and adherence to the provided instructions․ Ensure all bolts are securely tightened before use․ Upgrading the cutter head not only extends tool life but also improves overall efficiency, making it a worthwhile investment for consistent, high-quality planing results․
8․3 Additional Safety Accessories
Enhancing your safety while using the DeWalt DW735 planer is crucial․ Essential accessories include a dust mask to prevent inhalation of fine wood particles and safety glasses to protect your eyes from flying debris․ Additionally, hearing protection is recommended due to the machine’s operational noise․ Consider investing in anti-vibration gloves for better control and comfort․ The manual also suggests using a push stick or other safety devices to maintain control of the workpiece․ Proper handling and storage, as outlined in the manual, will prevent accidents and prolong the tool’s life․ Regular checks ensure accessories remain effective, creating a safer, efficient planing environment․
Warranty and Service Information
The DeWalt DW735 is backed by a comprehensive warranty․ For details, visit authorized service centers or refer to the manual․ Register your product for extended support․
9․1 Understanding the Warranty Coverage
The DeWalt DW735 is covered by a comprehensive warranty designed to protect your investment․ The warranty typically includes coverage for defects in materials and workmanship for a specified period․ It’s essential to review the warranty terms to understand what is included and any conditions that may void the coverage․ Additionally, the warranty may cover repairs or replacements at authorized service centers․ Always retain your proof of purchase and register your product to ensure warranty benefits are valid․ For detailed information, refer to the manual or contact DeWalt customer support․
9․2 Finding Authorized Service Centers
To ensure your DeWalt DW735 Planer is serviced correctly, locate an authorized DeWalt service center․ These centers are equipped with trained technicians and genuine parts to maintain your tool’s performance․ Visit DeWalt’s official website or contact their customer support for a list of authorized centers near you․ Additionally, refer to the manual or product packaging for service center information․ Using an authorized center guarantees compliance with warranty terms and ensures high-quality repairs, maintaining your planer’s reliability and longevity․
9․3 Registering Your Product
Registering your DeWalt DW735 Planer ensures warranty validation and access to exclusive support services․ Visit DeWalt’s official website and navigate to the product registration section․ Enter your personal details, product serial number, and purchase information․ This process helps DeWalt provide personalized support and service updates․ Ensure to complete registration within the specified timeframe from purchase to maintain warranty coverage․ For assistance, contact DeWalt customer service or refer to the manual for registration guidelines․ Proper registration ensures seamless support and verifies your product’s authenticity, enhancing your overall ownership experience․
The DeWalt DW735 Manual is a comprehensive guide to mastering your planer, ensuring safety, efficiency, and optimal performance․ Follow its instructions to unlock your planer’s full potential․
10․1 Final Tips for Getting the Most Out of Your DW735
For optimal performance, always follow the manual’s safety guidelines and maintenance tips․ Regularly inspect and replace cutter knives, lubricate moving parts, and ensure proper material preparation․ Adjust feed speeds according to wood type and thickness to avoid snipe and achieve smooth finishes․ Explore advanced features like the two-speed operation for versatility․ Keep your workspace clean and well-organized to enhance efficiency and safety․ By adhering to these tips, you’ll maximize your DW735’s productivity and extend its lifespan․
10․2 Continuous Learning and Improvement
Continuous learning is key to mastering the DeWalt DW735․ Regularly review the manual to discover new features and techniques․ Experiment with different wood types and thicknesses to refine your planing skills․ Watch tutorials and join woodworking communities for tips and insights․ Stay updated on new accessories or upgrades that can enhance your planer’s performance․ By dedicating time to practice and learning, you’ll improve efficiency and achieve professional-grade results․ Remember, improving your craftsmanship is an ongoing process that requires patience and dedication․
10․3 Staying Safe and Efficient in Woodworking
Staying safe and efficient while using the DeWalt DW735 requires attention to detail and adherence to best practices․ Always wear safety gear like eye protection and a dust mask․ Keep loose clothing tied back and avoid distractions while operating the planer․ Regularly inspect the tool for wear or damage, and maintain sharp cutter knives for optimal performance․ Properly prepare materials before planing to avoid uneven results․ By following these guidelines, you ensure a safer and more efficient woodworking experience, achieving professional-quality finishes with ease․